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Laser cutting of pipes

Our company offers services for laser cutting of pipes on a modern machine TRUMPF TruLaser Tube 5000, at competitive prices and on time!

To contact us: call, write or fill out the form below!

CALL US: +38(050)0118329 WRITE: zakaz@ksl.ua

Main Features of KSL Metal Pipe Laser Cutting Machine

Total pipe thickness

Depending on the type of pipe material, the thickness can be from 1 mm to 6 mm

Pipe diameter

Round pipe up to 150 mm. Rectangular profile up to 150 mm

Maximum part dimensions

The maximum size of the finished part is: 6500 mm

Maximum finished part weight

The maximum weight of the finished part is: 25 kg / m

Pipe thickness by material

Structural steel: 6mm; Aluminum: 4mm.

Maximum laser power

Maximum laser power: 2700W

What types of metal pipes can we cut?

Square tube

Maximum outside cutting diameter 150 mm

Rectangular tube

Maximum outside cutting diameter 150 mm

Oval tube

Maximum outside cutting diameter 150 mm

Round pipe

Maximum outside cutting diameter 150 mm

Other types of pipes

Depending on the pipe

Manufactured by KSL

Production 2500 m2

Design department

New equipment

Fast production times

Full production cycle

Hi-tech technology

Equipment used by KSL for laser tube cutting

TRUMPF TruLaser Tube 5000

1.Maximum laser power: 2700W

2.Sizes of processed pipes: from 15 to 150mm

3.Maximum workpiece size: 7800mm

4.Max Finished Part Size: 7650mm

5.Maximum workpiece weight: 25kg / m

6.Maximum pipe wall thickness (Carbon steel): 6 mm

7.Maximum pipe wall thickness (Stainless steel): 5mm

8.Maximum pipe wall thickness (Aluminum): 4mm

The main advantages of laser cutting of KSL metal pipes

✔ High cutting accuracy, after which no edge grinding is required.

✔ Ability to work with different thicknesses and types of metal pipes;

✔ Lack of mechanical impact prevents deformation of the product in the cutting area;

✔ Ability to produce parts in serial batches in a continuous flow;

✔ Efficiency and flexibility in the production process, in contrast to the machining of pipes;

✔ With the help of laser-based pipe cutters, you can perform not only straight, but also shape cutting;

✔ It is possible to cut sharp corners on the pipe, various transitions without radii, thin bridges, as well as small-diameter holes;

✔ The absence of mechanical contact with the cutting tool significantly increases the safety of the technological process;

✔ After working with a laser, there are no uneven edges, burrs and other imperfections – the subsequent cleaning of the product in most cases is not needed;

✔ Eliminates the possibility of metal deformation, which allows you to process and cut even the thinnest pipes

✔ Fast delivery of samples, harvested parts;

✔ With the help of laser cutting of pipes, you can get an 85% finished metal structure, in which you only have to weld the joints;

Why do you need to order metal laser cutting services from us?

Full production cycle

Your product is manufactured by one contractor in one factory

We comply with the deadlines

Production of an average batch takes from 3 working days

Market prices for services

We constantly monitor the metalworking market and control our pricing system

We draw product models

We develop a model of a part from scratch for free according to your technical task

High product quality

The quality produced by KSL complies with all international standards

Fast delivery of orders

We ourselves will organize the delivery of products to your warehouse, you do not need to worry about anything

Examples of products made by laser cutting metal pipes

Useful information for you on laser cutting of metal pipes

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Brief information about laser tube cutting technology

Laser tube cutting is a worldwide popular technology for cutting and cutting metal pipes. This technology is based on the use of a high power laser, and it is often used on industrial production lines in the field of metalworking. Laser cutting of pipes is controlled by a computer and specialized software, in which the parameters of the future product are set. The tube is cut using a high-density focused beam, which provides a high concentration of energy and allows you to cut almost any material, regardless of their thermophysical properties. In the process of cutting, under the influence of a laser beam, the material of the cut area: melts, ignites, evaporates or is blown out by a gas jet. The radiation power is regulated depending on the material and its thickness, and the surface of the cut itself is of high quality and, as a rule, does not require additional processing.

Laser cutting of pipes is a fairly high-tech process, and TRUMPF is considered the leader in this industry, which is why we chose the equipment of this particular company. The main advantage of laser cutting of metal pipes over other types of metal processing is that the cuts after such processing remain very accurate, and the complexity of the cut holes on the pipe remains at a very high level. Another important advantage is the minimization of the likelihood of error and scrap of parts due to the fact that all processes are automated and computerized. Thanks to the use of a laser, the manufacturer can fulfill large orders for the manufacture of large quantities of parts in a short time.

Laser cutting is one of the few processing methods that makes it possible to achieve high accuracy and repeatability of cut elements in a minimum production time. Laser cutting of profile and metal pipes is often found in the furniture industry, in the design of commercial premises, in agricultural equipment, in the production of sports equipment and other fields.

 
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Fundamentals of laser tube cutting technology

Light control and focusing system. In laser pipe cutters, the autofocusing function of the light is to direct the beam from the laser generator to the cutting head along the focusing light path. To obtain a high cutting accuracy, there must be a high power of the focal spot of the beam itself.

Cutting head trajectory control. The essence of the trajectory control technology lies in the correctly selected cutting criteria by the machine operator, in which the accuracy of the cut and the direction of the light beam will be observed. If the trajectory criteria are incorrectly specified, the part will turn out to be defective, therefore, you need to very carefully select the cutting and positioning programs at the software level;

Automatic control of the laser cutting focus position. To ensure pipe cut quality, maintaining the automatic focus on the vertical direction of the surface is critical. Integration of the laser focus position with the straight axis (X-Y-Z) makes the movement of the laser cutter head easier and more flexible, and the focus position can be well understood to avoid the cutter head colliding with the cutting tube or other objects during processing.

 

Frequently asked questions from KSL customers

In order for us to make an accurate calculation of the cost of laser cutting of metal pipes and the timing of the service, we need to receive from you complete information about the product, a detailed technical task or a drawing in one of the formats: PDF, CDR, DWG or DXF. The prices for KSL laser cutting services are determined by such basic criteria as:

1.The volume of the order;

2. Shape, diameter and thickness of the pipe, cut out part;

3. Terms of order fulfillment;

4. The complexity of the work, depending on the cut out part;

5. Tolling or own raw materials;

Please note that the price of laser cutting of pipes is higher than the cost of mechanical cutting, but at the same time it is comparable to the quality of the finished work. Thanks to the use of high-precision equipment and a high speed of order fulfillment, this technology approach to obtaining parts from metal is the most profitable and practical today. Find out how much pipe cutting costs and to order it, you can send all available drawings and drawings of products to our e-mail pipes@ksl.ua, attach a file in the order form at the bottom of the page, or call us (“Contacts”).

The design department of the KSL company, depending on the complexity of the product, can develop for you a drawing of the product of interest absolutely free of charge, if the potential planned purchase volume is assessed by the manager of the direction as promising, in accordance with the requirements of the companies. To create a professional drawing by our design department, you need to provide the following information:

1.PDF drawing or an example of a drawing / photo / drawing indicating the exact external and internal dimensions of the product that interests you;

2. What shape, diameter and thickness of the pipe you will use to get the finished part.

3.Painting will be or not. If so, you need to specify the RAL color and paint texture;

4. Desired time for receiving a sample and ordering a finished batch;

5. Will be give-and-take or own raw materials of the company;

Due to the fact that the production process of the KSL company is focused on medium and large-scale production, and we make individual orders quite rarely, we are ready to consider options for orders from 1000 euros. But in any case, please contact our managers, they will advise you as soon as possible.

The maximum workpiece size that can be machined by KSL is 6500 mm. The maximum sheet metal thickness depends on the metal you have chosen for the product: Steel: up to 6mm, Aluminum: up to 4mm, for other metals, check with our managers separately. The maximum diameter of a round pipe is 150mm, a profile one is 150mm.

Numerical control (CNC) is an important addition that allows you to make laser cutting of thin-sheet and thick-sheet metal and pipes as accurate as possible and corresponding to the set technical specifications. CNC is performed using a computer program, in which the cutting process is automated and proceeds in full accordance with the specified parameters. The use of CNC technology significantly increases the speed of order fulfillment and improves the quality of finished products.

The production complex of the KSL company is located in the city of Kiev, on the street of Semyi Sosninykh 9. Laser cutting of metal Kiev is very popular, many Kiev metalworking workshops produce it, but we ask you to pay your attention to the lead times and quality of goods for a reasonable price offered by KSL.

The KSL company implements orders throughout Ukraine and abroad. Companies from all regions of Ukraine constantly contact us: Kharkov, Dnipro, Odessa, Vinnitsa, Lvov, Poltava, Zaporozhye, Lutsk and many other regions of Ukraine.

The KSL company has its own export department, which, in the shortest possible time, will be able to make for you a miscalculation of laser cutting of metal and advise on all issues of interest to you. KSL laser cutting services are ordered from such countries as: Germany, Switzerland, Austria, France, Portugal, Denmark, Norway, Sweden, Belarus, Romania, Poland, England, Ireland, as well as from other countries. We work on all possible conditions of international shipments according to Incoterms 2020, depending on the needs of the client.

To place an order, you just need to contact a representative of our company “Contacts” or leave a request on the site. We will call you back to clarify the details and discuss further work.
Laser cutting of metal pipes on favorable terms is the motto of KSL for this direction. Our employees have vast experience in working with different types of raw materials, which allows us to provide quality advice to our clients, as well as fulfill orders at a high level and on time. As a rule, our logistics department itself organizes the delivery of finished products throughout Ukraine and abroad, so you do not need to worry about placing an application in our company. You can familiarize yourself with the block “How we work” on this page, just above.

The main advantages of laser cutting over plasma and oxy-fuel cutting are:
1) The speed of metal processing, in a laser it is higher;
2) The quality of the part that we get at the output; during laser cutting, there are practically no deformation sags, scales, notches, roughness on it;
3) Finished products do not need additional post-processing;
4) Affordable cost of laser cutting metal with high accuracy (error +/– 0.05 mm);
5) It is possible to produce identical parts with an accuracy of +/– 0.1 mm.

We cut metal pipes from 0.5 to 10 mm on one of the best laser tube cutting machines in the world, namely the TRUMF TruLaser Tube 5000. We have perfectly mastered the cutting technology on this machine and use it 100%, so we can call themselves as experts in the industry.

Contact us – we will calculate the cost and terms of your order as soon as possible!

You can find our company for such target requests as:laser tube cutting, tube laser, precision tube laser, pipe laser cutting, cnc tube cutting, blm tube laser, tube laser cutting services, tube laser cutting services near me, trumpf tube laser, trulaser tube 5000, tube laser for sale, tube laser cutting machine price, laser tube price, fiber laser tube

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