KSL

metal bending

Our company offers sheet metal bending services using modern equipment, at competitive prices and within the agreed time!

Calculation request

To get a calculation of your task or order a service, contact us by phone or e-mail.

Or just fill out the form and our managers will contact you as soon as possible.

    Name*
    Phone number*
    Technical task

    Total sheet thickness

    Depending on the type of material, the thickness can be from 0.5 mm to 10 mm

    Distance between columns

    The maximum distance between columns is 2150 mm

    Maximum bend length

    The maximum bend length is 2600 mm

    Maximum bending speed

    The maximum bending speed is 10 mm/s

    Max working force

    The working force of the machine is 100T

    Maximum machine power

    The maximum power of the machine is 7.5 kW

    What kinds of metals can we bend?

    Сталь

    Carbon steel

    Нержа

    Stainless steel

    Алюминий

    Aluminum

    Латуль

    Brass

    другие

    Other metals

    Production
    2500 m2

    Design
    office

    New
    equipment

    Fast production
    times

    Full cycle
    production

    Advanced
    technologies

    Equipment used by KSL for metal bending

    DENER SX1560

    MVD A100/2600

    AMADA APX 8025

    Main technical characteristics:

    Key benefits of KSL metal bending

    Why do you need to order metal bending services from us?

    Full cycle

    Your product is manufactured by one contractor at one factory

    We meet deadlines

    Production of an average batch takes from 3 working days

    Market prices for services

    We constantly monitor the metalworking market and control our pricing system

    We draw product layouts

    We develop a part model from scratch for free according to your terms of reference

    High quality

    The quality produced by KSL complies with all international standards

    Fast delivery of orders

    We organize the delivery of products to your warehouse, you do not need to worry about anything

    Examples of products made by metal bending

    Useful information on metal bending

    amada

    Metal bending is a technology that allows the production of blanks or finished parts by deformation of a metal sheet. When bending, the inner layer of the material is compressed and the outer layer is stretched under the influence of pressure on the metal, which gives the effect of deformation and the part is obtained in the desired shape. Bending of sheet metal is carried out on specialized equipment – sheet benders. According to the principle of operation, metal bending machines can be divided into several types:

    1. Universal bending machines.

    During the operation of these types of machines, the sheet is placed in a fixed matrix of the machine and with the help of a punch it is deformed, giving the desired shape. The punches have a specialized shape, dimensions, are set at a specialized angle, which makes it possible to bend completely different sheets. Universal sheet bending machines are easily reconfigured and are able to solve many technological problems associated with flexible metal.

    2. Rotary bending machines.

    These types of machines consist of a specialized traverse, which consists of a bending beam and a backgauge. The clamping beam is necessary for fixing the metal sheet to the frame, and the bending of the sheet is carried out using a bending beam, which is the main working element of this type of bending equipment.

    3. Rotary bending machines.

    These types of machines consist of specialized shafts that rotate around their own axis and can also move in a vertical plane. A sheet of metal is placed in the space between the shafts and moving them vertically, the future bending radius is adjusted, after the sheet passes between the rotating shafts, it is deformed and receives the required shape.

    Manual sheet benders.
    As a rule, these are small bending machines that have a number of features, in particular, they have limitations, namely: the depth of laying the workpiece, the maximum thickness and width of the metal being processed, the bending length. The thinner the metal, the longer the bend. Most often, they are used for bending thin sheet metal. As a rule, the thickness of the sheet that can be processed by such a machine should not exceed 2 mm. The main advantage of manual bending machines is their low weight and mass dimensions, which allows them to be used not only in the workshop, but also directly at the workplace, such as a construction site.

    Electromechanical sheet benders.
    The design of this equipment consists of a frame and a rotary beam for bending the sheet. In addition to the rotary beam, an additional beam assembled from profile elements is installed on the machine, which presses the sheet. For the safety of the operator, pedal control is implemented on machines of this type. Sheet benders of this type allow you to bend metal with a large length. They are used for processing various materials, including galvanization, cold-rolled steel with a thickness of 2.5 mm. Machines of this type are used in the production of ebbs, window sills, structures for ventilation systems.

    Hydraulic sheet benders.
    This type of machine tool is most often used in large metalworking factories. They use a liquid as an energy source, which, due to the pump built into the system, creates excess pressure, under the influence of which the plunger moves the movable cross beam. The bending of the part occurs due to the fact that the metal sheet is first pressed against the desktop, and due to the movement of the transverse beam, the sheet sheet is deformed. Hydraulic plate benders are characterized by positioning accuracy and high work efficiency. Hydraulically driven machines are used for the production of precision components, air ducts, roofing parts, and other products. Such machines will allow processing metals up to 30 mm thick. It is hydraulic sheet benders that KSL uses for bending metals, and the most technologically sophisticated press used by our company is called DENER SX1560, MVD A100/2600, AMADA APX 8025.

    Frequently asked questions from KSL clients

    In order for us to make an accurate calculation of the cost of metal bending and the timing of the service, we need to receive from you complete information about the product, a detailed specification or a drawing in one of the formats: PDF, 3D model in Solidworks. Prices for KSL bending services are determined by such basic criteria as:

    1. Volume of the order;
    2. Thickness of the sheet of the bent part;
    3. Terms of order fulfillment;
    4. Complexity of work, depending on the part to be bent;
    5. Tolling or own raw materials;

    Due to the use of high-precision equipment and high speed of order fulfillment, this technology is the most profitable and practical approach to the production of metal parts today. To find out how much metal bending costs and to order it, you can send all available drawings and drawings of products to our e-mail zakaz@ksl.ua, attach a file in the order form at the top of the page, or call us.

    The design department of KSL, depending on the complexity of the product, can absolutely free of charge develop for you a drawing of the product you are interested in, if the potential planned purchase volume is assessed by the direction manager as promising, in accordance with the requirements of the companies. To create a professional drawing by our design department, you need to provide the following information:

    1. PDF drawing or an example of a drawing / photo / drawing indicating the exact external and internal dimensions of the product you are interested in;
    2. What shape, diameter and thickness of the pipe will you use to get the finished part.
    3. Painting will or not. If so, you need to specify the RAL color and paint texture;
    4. Desired term for obtaining a sample and ordering a finished batch;
    5. There will be tolling or own raw materials of the company;

    Due to the fact that the production process of KSL is tailored for medium and large-scale production, and we make individual orders quite rarely, we are ready to consider options for orders from 1000 EUR. But in any case, please contact our managers, they will advise you as soon as possible.

    The production complex of the KSL company is located in the city of Kyiv on Semyi Sosninyh street 9. Laser cutting of metal Kyiv is very popular, many Kyiv metalworking shops produce it, but we ask you to pay your attention to the timing of orders and the quality of goods at an affordable price offered by KSL.

    The KSL company implements orders throughout Ukraine and abroad. We are constantly approached by companies from all regions of Ukraine: Kharkiv, Dnipro, Odessa, Vinnitsa, Lviv, Poltava, Zaporozhye, Lutsk and many other regions of Ukraine.

    KSL has its own export department, which, in the shortest possible time, will be able to make a miscalculation of laser metal cutting for you and advise on all your questions. KSL laser cutting services are ordered from such countries as: Germany, Switzerland, Austria, France, Portugal, Denmark, Norway, Sweden, Belarus, Romania, Poland, England, Ireland, as well as from other countries. We work under all possible conditions for international shipments according to Incoterms 2020, depending on the needs of the client.

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    Calculation request

    To get a calculation of your task or order a service, contact us by phone or e-mail.

    Or just fill out the form and our managers will contact you as soon as possible.

      Name*
      Phone number*
      Technical task

      Other types of KSL services and products

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