pipe cutting
Our company offers services for laser cutting of pipes on a modern TRUMPF TruLaser Tube 5000 machine, at competitive prices and within the agreed time!
Calculation request
To get a calculation of your task or order a service, contact us by phone or e-mail.
Or just fill out the form and our managers will contact you as soon as possible.
Total pipe thickness
Depending on the type of pipe material, the pipe wall thickness can be from 1 mm to 6 mm
Maximum part dimensions
The maximum finished part size is 6500mm
Pipe thicknesses by material
Structural steel - 6 mm
Stainless steel - 4 mm
Pipe diameter
The pipe is round - up to 150 mm. Rectangular profile - up to 150 mm
The maximum finished part weight
The maximum finished part weight is 25kg/m
Maximum laser power
Maximum laser power - 2700W
What types of metal pipes can we cut?
Square pipe
Maximum cutting outer diameter 150 mm
Rectangular pipe
Maximum cutting outer diameter 150 mm
Oval pipe
Maximum cutting outer diameter 150 mm
Round pipe
Maximum cutting outer diameter 150 mm
Other pipe types
Depending on the pipe
Production
2500 m2
Design
office
New
equipment
Fast production
times
Full cycle
production
Advanced
technologies
Main technical characteristics:
- Laser source: Fiber optic TRUFLOW 2700W
- Round pipe dimensions: up to 150mm
- Profile pipe dimensions: up to 150mm
- Dimensions of other types of pipes: depending on the shape of the pipe itself
- Maximum workpiece size: 6500mm
- Maximum finished part size: 6500mm
- Electricity consumption TRUFLOW 2700: 20 kW
- Maximum workpiece weight: 25kg/m
- Maximum laser power: 2700W
- Maximum pipe thickness (structural steel): 6mm
- Maximum pipe thickness (high quality steel): 4mm
- Maximum pipe thickness (aluminum): 4mm
The main advantages of KSL metal pipe laser cutting
- High cutting accuracy, after which edge grinding is not required
- Ability to work with different thicknesses and varieties of metal pipes
- The absence of mechanical impact prevents deformation of the product in the cutting area
- Ability to produce parts in serial batches in a continuous flow
- Efficiency and flexibility in the production process in contrast to the mechanical processing of pipes
- After working with a laser, there are no uneven edges, burrs and other flaws - subsequent cleaning of the product in most cases is not needed
- With the help of pipe cutters, you can perform not only straight, but also curly cutting
- It is possible to cut sharp corners on the pipe, various transitions without radii, thin bridges, as well as holes of small diameter
- The absence of mechanical contact with the cutting tool significantly increases the safety of the process
- The possibility of metal deformation is excluded, which allows processing and cutting even the thinnest pipes
- Fast issuance of samples of the manufactured part
- With the help of laser cutting of pipes, you can get an 85% finished metal structure, in which all that remains is to weld the joints
Why do you need to order metal laser cutting services from us?
Full cycle production
Your product is manufactured by one contractor at one factory
We comply deadlines
Production of an average batch takes from 3 working days
Market prices for services
We constantly monitor the metalworking market and control our pricing system
We draw product layouts
We develop a part model from scratch for free according to your terms of reference
High quality products
The quality produced by KSL complies with all international standards
Fast delivery of orders
We organize the delivery of products to your warehouse, you do not need to worry about anything
Examples of products made by laser cutting of metal pipes
Useful information on laser cutting of metal pipes
General info
This is a technology popular all over the world for cutting metal pipes and cutting them. This technology is based on the use of a high power laser, and it is often used on industrial production lines in the field of metalworking.
Cutting pipes with a laser is controlled by a computer and specialized software, in which the parameters of the future product are set. The tube is cut by a high-density focused beam, which provides a high concentration of energy and allows you to cut almost any material, regardless of their thermal properties.
During the cutting process, under the influence of a laser beam, the material of the section being cut: melts, ignites, evaporates or is blown out by a gas jet. The radiation power is regulated depending on the material and its thickness, and the surface of the cut itself is of high quality and, as a rule, does not require additional processing.
Cutting pipes with a laser is a fairly high-tech process, and TRUMPF is considered the leader in this industry, which is why we chose the equipment of this particular company. The main advantage of laser cutting of metal pipes over other types of metal processing is that the cuts after such processing remain very accurate, and the complexity of the cut holes on the pipe remains at a very high level. Also an important advantage is the minimization of the probability of errors and defects of parts due to the fact that all processes are automated and computerized. Thanks to the use of a laser, a manufacturer can fulfill large orders for the manufacture of large batches of parts in a short time.
Laser cutting is one of the few processing methods that makes it possible to achieve high accuracy and repeatability of cut elements in a minimum production time. Laser cutting of profile and metal pipes is often found in the furniture industry, in the design of commercial premises, in agricultural machinery, in the production of sports equipment and other areas.
Fundamentals of laser tube cutting technology
In laser pipe cutters, the function of autofocusing light is to direct the beam coming out of the laser generator to the cutting head, along the focusing light path. To obtain high cutting accuracy, there must be a high power of the focal spot of the beam itself.
The essence of the trajectory control technology lies in the correctly chosen cutting criteria by the machine operator, under which the accuracy of the cut and the direction of the light beam will be observed. With incorrectly specified trajectory criteria, the part will turn out to be defective, so you need to carefully select cutting and positioning programs at the software level
To ensure pipe cutting quality, maintaining automatic focus on the vertical direction of the surface is essential. The integration of the laser focus position with the straight axis (X-Y-Z) makes the movement of the laser cutting head easier and more flexible, and the focus position can be well understood to avoid the cutting head colliding with the cutting pipe or other objects during processing.
Frequently asked questions from KSL clients
How much does laser cutting of pipes cost and what is the production time?
In order for us to make an accurate calculation of the cost of laser cutting of metal pipes and the timing of the service, we need to receive from you complete information about the product, a detailed specification or a drawing in one of the formats: PDF, CDR, DWG or DXF. Prices for KSL laser cutting services are determined by such basic criteria as:
- Volume of the order;
- Shape, diameter and thickness of the pipe, cut out part;
- Terms of order fulfillment;
- Complexity of work, depending on the part to be cut;
- Tolling or own raw materials;
Please note that the price of laser cutting of pipes is higher than the cost of a mechanical cut, but at the same time it is comparable to the quality of the finished work. Due to the use of high-precision equipment and high speed of order fulfillment, this technology is the most profitable and practical approach to the production of metal parts today. To find out how much pipe cutting costs and to order it, you can send all available drawings and drawings of products to our e-mail uslugi@ksl.ua, attach a file in the order form at the bottom of the page, or call us.
Do you create product drawings for a new client if we order from you?
The design department of KSL, depending on the complexity of the product, can absolutely free of charge develop for you a drawing of the product you are interested in, if the potential planned purchase volume is assessed by the direction manager as promising, in accordance with the requirements of the companies. To create a professional drawing by our design department, you need to provide the following information:
- PDF drawing or an example of a drawing / photo / drawing indicating the exact external and internal dimensions of the product you are interested in;
- What shape, diameter and thickness of the pipe will you use to get the finished part.
- Painting will or not. If so, you need to specify the RAL color and paint texture;
- Desired term for obtaining a sample and ordering a finished batch;
- There will be tolling or own raw materials of the company;
From what amount do you accept orders for work?
Due to the fact that the production process of KSL is tailored for medium and large-scale production, and we make individual orders quite rarely, we are ready to consider options for orders from 30,000 UAH. But in any case, please contact our managers, they will advise you as soon as possible.
What is the maximum size, diameter and thickness of metal pipe that can be processed by your pipe cutting laser?
The maximum size of a part processed by KSL is 6500 mm. The maximum thickness of the sheet metal depends on the metal that you have chosen for the product: Steel: up to 6mm, Aluminum: up to 4mm, for other metals, check with our managers separately. The maximum diameter of a round pipe is 150mm, profile 150mm.
What is CNC in laser cutting and why is it needed?
Numerical control (CNC) is an important addition that allows you to make laser cutting of thin and thick sheets of metal and pipes as accurate as possible and corresponding to the set technical requirements. CNC is produced using a computer program, in which the cutting process is automated and proceeds in full accordance with the specified parameters. The use of CNC technology significantly increases the speed of order fulfillment and improves the quality of finished products.
Where is your production located?
The production complex of the KSL company is located in the city of Kyiv on Semyi Sosninyh street 9. Laser cutting of metal Kyiv is very popular, many Kyiv metalworking shops produce it, but we ask you to pay your attention to the timing of orders and the quality of goods at an affordable price offered by KSL.
Do you carry out orders all over Ukraine?
The KSL company implements orders throughout Ukraine and abroad. We are constantly approached by companies from all regions of Ukraine: Kharkiv, Dnipro, Odessa, Vinnitsa, Lviv, Poltava, Zaporozhye, Lutsk and many other regions of Ukraine.
Do you work with export orders?
KSL has its own export department, which, in the shortest possible time, will be able to make a miscalculation of laser metal cutting for you and advise on all your questions. KSL laser cutting services are ordered from such countries as: Germany, Switzerland, Austria, France, Portugal, Denmark, Norway, Sweden, Belarus, Romania, Poland, England, Ireland, as well as from other countries. We work under all possible conditions for international shipments according to Incoterms 2020, depending on the needs of the client.
How to order high-precision laser cutting of metal pipes in Ukraine?
To place an order, you just need to contact a representative of our company “Contacts” or leave a request on the site. We will call you back to clarify the details and discuss further work.
Laser cutting of metal pipes on favorable terms is the motto of KSL for this direction. Our employees have vast experience in working with different types of raw materials, which allows us to provide high-quality advice to our customers, as well as to fulfill orders at a high level and on time. As a rule, our logistics department organizes the delivery of finished products throughout Ukraine and abroad, so you do not need to worry when placing an order with our company. You can get acquainted with the block “How we work” on this page, a little higher.
What is the key difference between laser cutting and plasma cutting and oxy-fuel cutting?
The main advantages of laser cutting over plasma and oxy-fuel are:
1) The speed of metal processing, in the laser it is higher;
2) The quality of the part that we get at the output, during laser cutting, there are practically no deformation influxes, scale, notches, roughness on it;
3) Finished products do not need additional post-processing;
4) Affordable cost of laser cutting of metal with high accuracy (error +/- 0.05 mm);
5) It is possible to produce identical parts with an accuracy of +/- 0.1 mm.
What types of pipe laser cutting are used at KSL?
We cut metal pipes from 0.5 to 10 mm on one of the best machines in the world for cutting pipes with a laser, namely the TRUMF TruLaser Tube 5000. We have perfectly mastered the cutting technology on this machine and use it 100%, so we can call themselves as experts in the industry.
Contact us – we will calculate the cost and terms of your order as soon as possible!
How can I find your company on the Internet for laser cutting of pipes?
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Calculation request
To get a calculation of your task or order a service, contact us by phone or e-mail.
Or just fill out the form and our managers will contact you as soon as possible.