KSL

Powder coating

Our company offers powder coating services using modern equipment, at competitive prices and within the agreed time!

Calculation request

To get a calculation of your task or order a service, contact us by phone or e-mail.

Or just fill out the form and our managers will contact you as soon as possible.

    Name*
    Phone number*
    Technical task

    Key features of KSL metal powder coating

    Layer thickness

    The thickness of the painting layer is from 60 to 200 microns

    Camera dimensions

    The maximum dimensions of the firing chamber are (L*W*H): 6*1.5*1.8 m

    Furnace power

    The power of polymerization oven is 90 kw

    Adhesion index

    Paint adhesion index — 500 kg/nm

    Maximum part weight

    The maximum weight of the part is 200 kg

    Polymerization temperature

    The polymerization temperature is from 150 to 240°C

    What kinds of paint textures do we paint with?

    Glyanets-1

    Smooth coating

    The thickness of the paint layer is from 60 to 80 microns

    Matovaya-1

    Matte coating

    The thickness of the paint layer is from 60 to 80 microns

    Muar-1

    Moire coating

    The thickness of the paint layer is from 60 to 110 microns

    SHagren-1

    Shagreen coating

    The thickness of the paint layer is from 70 to 120 microns

    Antyk

    Antik coating

    The thickness of the paint layer is from 80 to 220 microns

    KSL production

    Production
    2500 m2

    Design
    office

    New
    equipment

    Fast production
    times

    Full cycle
    production

    Advanced
    technologies

    Spray booth used by KSL

    kraska-5

    The main advantages of KSL powder coating

    Why do you need to order metal painting services from us?

    Full cycle

    Your product is manufactured by one contractor at one factory

    We meet deadlines

    Production of an average batch takes from 3 working days

    Market prices for services

    We constantly monitor the metalworking market and control our pricing system

    We draw product layouts

    We develop a part model from scratch for free according to your terms of reference

    High quality

    The quality produced by KSL complies with all international standards

    Fast delivery of orders

    We organize the delivery of products to your warehouse, you do not need to worry about anything

    Examples of powder coated products

    Useful information about powder coating

    участок покраски

    General info

    The main purpose of surface preparation is to remove substances that interfere with staining and accelerate corrosion processes, as well as to obtain a surface that provides the necessary adhesion of the metal substrate to the paintwork.
    Surface preparation before powder coating consists of several sub-stages, namely:

    1) Decontamination includes three stages: mechanical cleaning (which includes grinding, polishing, brushing or sandblasting), chemical cleaning (carried out using alkaline, acidic or neutral substances, as well as solvents) and thermal cleaning (surface under coloring process with a flame of an oxygen-acetylene torch).

    2) Degreasing is an important step in metal processing, it is necessary in order to remove oily and fatty contaminants from the surface. In the process of degreasing, special solvents are used: kerosene, white spirit, trichlorethylene, gasoline, solutions of various salts and alkalis. The product is immersed in a bath with a solvent, washed with it, or simply wiped over the metal surface. Degreasing is divided into: chemical and electrochemical, ultrasonic, thermal.

    3) Chemical preparation of the surface, it improves the adhesion of the “adhesion” of the powder paint to the metal surface and increases the anti-corrosion properties of the coating. Usually the surface is treated with iron phosphate (for steel surfaces), zinc (for galvanic cells), chromium (for aluminum materials) or manganese, as well as chromic anhydride. For aluminum and its alloys, chromating or anodizing methods are often used.

    First, the painter pours powder paint into the feeder, then compressed air is supplied under pressure and transfers the powder to a suspended state, forming the so-called “fluidized bed” of paint. Next, the air pump (ejector) sucks the paint out of the container and dilutes it with air to a lower concentration, feeding it to the sprayer, in which the powder paint acquires an electrostatic charge. With the help of compressed air, charged powder paint falls on a grounded surface, settles and is held on it due to electrostatic attraction. There are two types of electrostatic spraying: electrostatic spraying with particle charging in the corona charge field (particles receive a charge from an external power source of the corona electrode) and tribostatic spraying (particles receive a charge from their friction against the walls of the sprayer turbine).

    The polymerization reaction of powder coatings takes place at a certain temperature and time in a polymerization oven. As a rule, hot drying of powder coatings is carried out in the range of 150-250°C for 20-60 minutes.

    Such conditions are necessary for the process of reflow and film formation (polymerization). We select the appropriate mode for forming the coating, taking into account the type of powder paint, the material and wall thickness of the product to be painted, the type of furnace, etc.

    1. Washing the product from oil residues and degreasing it before painting.
      Drying the product on special fixtures or drying in an oven (to speed up the process).
      The product is sent to the spraying chamber and there the process of painting the product takes place.
      The product is sent to the polymerization chamber (oven), at a temperature of 180-200C, depending on the type of paint, and are in the oven for 10 to 20 minutes – according to the requirements of a particular paint manufacturer.
      The product goes through a cooling process.
      Checking the product for compliance with standards and criteria previously agreed with the client.
      Transfer of the product to a further processing site, or to a warehouse.

    Frequently asked questions from KSL clients

    In order for us to make an accurate calculation of the cost of metal powder coating and the timing of the service, we need to receive from you complete information about the product, structure and color of RAL paint. Prices for KSL painting services are determined by such basic criteria as:

    1. Order volume;

    2. The complexity of the work on the product;

    3. Terms of order fulfillment;

    4. Structure and texture of your chosen paint;

    To find out how much powder coating costs and to order it, you can send all available drawings and drawings of products to our e-mail uslugi@ksl.ua, attach a file in the order form at the top of the page, or call us (“Contacts”).

    The design department of KSL, depending on the complexity of the product, can absolutely free of charge develop for you a drawing of the product you are interested in, if the potential planned purchase volume is assessed by the direction manager as promising, in accordance with the requirements of the companies. To create a professional drawing by our design department, you need to provide the following information:

    1.PDF drawing or an example of a drawing / photo / drawing indicating the exact external and internal dimensions of the product you are interested in;

    2. What shape, diameter and thickness of the pipe will you use to get the finished part.

    3.Painting will or not. If so, you need to specify the RAL color and paint texture;

    4. Desired term for obtaining a sample and ordering a finished batch;

    5. There will be tolling or own raw materials of the company;

    Due to the fact that the production process of KSL is tailored for medium and large-scale production, and we make individual orders quite rarely, we are ready to consider options for orders from 30,000 UAH. But in any case, please contact our managers, they will advise you as soon as possible.

    The production complex of the KSL company is located in the city of Kyiv on Semyi Sosninyh street 9. Laser cutting of metal Kyiv is very popular, many Kyiv metalworking shops produce it, but we ask you to pay your attention to the timing of orders and the quality of goods at an affordable price offered by KSL.

    The KSL company implements orders throughout Ukraine and abroad. We are constantly approached by companies from all regions of Ukraine: Kharkiv, Dnipro, Odessa, Vinnitsa, Lviv, Poltava, Zaporozhye, Lutsk and many other regions of Ukraine.

    KSL has its own export department, which, in the shortest possible time, will be able to make a miscalculation of laser metal cutting for you and advise on all your questions. KSL laser cutting services are ordered from such countries as: Germany, Switzerland, Austria, France, Portugal, Denmark, Norway, Sweden, Belarus, Romania, Poland, England, Ireland, as well as from other countries. We work under all possible conditions for international shipments according to Incoterms 2020, depending on the needs of the client.

    Calculation request

    To get a calculation of your task or order a service, contact us by phone or e-mail.

    Or just fill out the form and our managers will contact you as soon as possible.

      Name*
      Phone number*
      Technical task

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