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KSL

Powder coating

Our company provides metal powder painting services on modern equipment, at favorable prices and in the agreed terms!

KSL provides quality metal powder coating services

Powder coating is one of the most popular methods of painting metal products, which uses a special powder consisting of polymer materials and dyes, which is applied to the surface of the object by an electrostatic method or artificial wind. This method allows you to achieve a high quality coating and ensures a long service life of the part.

Main characteristics of KSL metal powder coating

Thickness application

The thickness of the paint layer varies from 60 to 200 microns

Dimensions iring chamber

Maximum dimensions of the combustion chamber are (L*W*H): 6*1.5*1.8 m

Maximum weight part

The maximum weight of the part is 200 kg

Paint baking temperature

The polymerization temperature is: from 150 to 240°C

Glyanets-1

Smooth painting

The thickness of the paint layer is from 60 to 80 microns

Matovaya-1

Matte painting

The thickness of the paint layer is from 60 to 80 microns

Muar-1

Moiré coloring

The thickness of the paint layer is from 60 to 110 microns

SHagren-1

Shagran coloring

The thickness of the paint layer is from 70 to 120 microns

Antyk

Antique painting

The thickness of the paint layer is from 80 to 200 microns

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KSL requirements for metal laser cutting drawings:

Specifications that do not meet the above requirements will be completely free of charge revised by our design department and adapted to our production, provided that you place the order with us.

Why choose us?

quality

high quality

We constantly improve our quality and step by step move towards new standards

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adhere to deadlines

We do our best to meet the deadlines agreed with our customers

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communication 24/7

We are constantly in touch with our client and are always ready to help in solving any issues

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attentive to client

We always try to provide the client with the maximum amount of attention and help to solve problems

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complete set of works

At our factory, clients always close their projects or individual products "Turnkey"

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we find solution

We find solutions to implement it even in the most complex projects that have never been done before

How do we work?

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You leave a request for a calculation or consultation of a specialist

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Our manager will contact you to clarify the technical task

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You receive a calculation for the project in no more than 3 working days

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Production and approval of your sample

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Conclusion of the contract and approval of the shipment schedule

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Launching a batch of products into operation, according to the terms of shipment

Examples of products we produce

Videowall mounts

TV stands

Menuboard mounts

Enclosures for displays

Digital signage kiosk

Motorized projector lifts

TV wall mounts

Monitor brackets

Projector brackets

Steel furnaces

Cases for convectors

Casing for generators

Casing for water dispenser

Individual cases to order

Closet for weapons

Telecommunication cabinets

Terminals and ATMs

Modular houses

Metal mailboxes

Metal carport

Baskets for air conditioners

Grills to order

Pipe products to order

If you haven’t found your product among these products, don’t worry, because our designers and technologists will definitely adapt your product to our production!

Powder coating Kyiv, Ukraine

Why place an order for powder coating at KSL?

  1. The cycles that an order goes through before launching into serial production:
  • Our designers study your drawings in detail, if there is a need and opportunity, they offer you to modernize the products absolutely free of charge, adapting it to our production, without losing the original functionality, saving your money.
  • Together with you, we prescribe all the requirements for the quality of the manufactured part and approve the critical parameters that you will pay attention to in the first place.
  • We make a sample, measure all dimensions and control points according to the quality conditions that we have jointly approved.
  • We hand over the sample to you for approval, taking into account all the stipulated technical and aesthetic quality parameters.
  • We are waiting for your response according to the sample, if there are structural defects, our designers will solve them, if there are production remarks, we will analyze and eliminate them.
  • We are telling you – everything is ready for the launch of the series of products!
  • You place an order and sleep peacefully, waiting for the order to be delivered within the stipulated time.

2. We always plan the loading of our capacities, which allows us to issue orders on time.
3. One of our managers will be assigned to your company and will be able to give you feedback on the order 24/7.
4. We value our customers and often give nice gifts to team members with whom we communicate on orders.
5. Independent of the production, the quality control service selectively checks the products from your lot.
6. We make a photo report of the order before packing.

KSL is often contacted by companies with such problematic issues in metalworking as:

1. We are constantly being disrupted by the shipment deadlines according to the contracts, can your factory help to solve this problem?
2. Because of the low-quality metal components that we make on a contract basis, we receive a lot of complaints from our customers, will you be able to provide normal quality of semi-finished products?
3. We are unable to receive products from the supplier of the appropriate quality in the agreed time, can you help to close this issue?
4. Can your managers adequately and quickly answer the question regarding delivery terms? Are you okay with communication between managers?

We always listen to the client’s problematic questions and do our best to solve their “PAIN”!

Peculiarities of metal powder painting

Advantages of powder painting over other types of painting

Types of powder coating

Stages of powder coating of metal products:

  1. Surface preparation is a stage in which dirt and oxides are removed from the surface of the product, it is thoroughly degreased and treated with a special chemical composition. Preliminary preparation significantly improves adhesion, ensures the durability of the paint coating and the reliability of protection of painted products from corrosion, therefore it is mandatory to obtain the maximum result.
  2. Spraying of powder paint – the stage at which the process of spraying powder paint takes place in special chambers for painting. Paint is applied to the surface of metal products with the help of guns. It is a mixture of pigment dye particles and rubber. The guns give the particles an electric charge, thanks to which they are attracted to the surface of the product being painted and are held there until the next stage.
  3. Polymerization of the applied paint is the stage at which the colored product undergoes the polymerization process. The product is heated, as a result of which the paint particles melt and spread over the surface, firmly connecting with it. After the product cools down, the powder coating of the metal is considered complete.
  4. Cooling after polymerization is the stage at which the products cool down after polymerization and are ready for packaging.

Equipment for powder painting of metal products

Frequently asked questions of new KSL customers:

In order for us to make an accurate calculation of the cost of painting and the terms of the service, we need to receive from you complete information about the product, a detailed technical task or a drawing. Prices for KSL painting services are determined by such basic criteria as:

1) Type and brand of metal that you need to process;
2) Volume of the order;
3) Complexity of work, depending on the detail;
4) Customer or own raw materials are used in the order;
5) Order execution terms;

Due to the fact that the production process of the KSL company is focused on medium and large series production, and we rarely make individual orders, we are ready to consider options for orders from 5,000 euros for metal powder painting. But in any case, contact our managers, they will advise you as soon as possible.

It all depends on the complexity of the calculation and the number of details that we have taken into account, on average we set aside 1 working day for announcing the price, maximum up to 5 working days.

The design department of the KSL company, regardless of the complexity of the product, can draw your product absolutely free of charge, provided that you place an order with us. To create a professional drawing by our design department, you need to specify the following information:

  • A PDF drawing or an example drawing/photo/drawing indicating the exact external and internal dimensions of the product you are interested in.
  • What kind, brand and thickness of metal will you use to get the finished part.
  • Priming, painting and other types of surface treatment will be or not. If there will be, then you need to clearly write down which ones and specify the RAL color, as well as the texture of the paint.

The maximum size of the part must be smaller than the size of our firing chamber, namely (L*W*H): 6*1.5*1.8 m. The weight of the part can be up to 200 kg, in some cases we take parts of greater weight, but first our engineers analyze the detail in detail and only after that we will be able to give you the final verdict.

Metal powder painting services of the KSL  company are ordered from such countries as: Germany, Poland, Romania, Switzerland, Austria, France, Denmark, Norway, Sweden, Portugal, Spain, England, Ireland, as well as from other countries. We work under all possible conditions of international shipments according to Incoterms 2020, depending on the needs of the client.

Contact us

Do you take a long time to respond to a request?
Do you miss shipment deadlines according to contracts?
Are you getting a lot of complaints?
Can’t get products from the contractor according to the technical specifications?

Contact KSL and receive high-quality service, issuing orders according to the approved technical specifications and on time!







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